Maximizing Equipment Lifespan with Routine Maintenance
Well-maintained equipment is imperative to making sure your operations run smoothly. When team members are adequately informed about equipment and machinery, they can identify potential issues that may arise, preventing downtime and production interruptions. Valuable components are then more reliable and performing at top quality, ensuring there won’t be emergency repairs necessary in the future, saving you money. Here are some tips that can be implemented between visits from professionals like us.
One essential daily or weekly maintenance task is the lubrication of moving parts. Doing so minimizes friction and reduces the likelihood of vibration and concerning noises; however, be wary of over-lubricating, as it can attract contaminants. Visual checks and advanced diagnostic tools can detect loose connections, unusual wear and tear, and debris buildup, giving you timely notifications when you should clean and remove excess dirt. Keeping equipment clean is essential, as dust and other contaminants cause machines to become less responsive or malfunction. Monitoring HMIs for temperature readings and other indicators will indicate whether your machine operates within normal ranges. If there’s something concerning, it’s essential to take note of it.
Documenting all inconsistencies within machinery can help you identify any high-maintenance machines in the future. When doing all of the above, it is also essential to take the proper safety precautions, such as powering down equipment and wearing appropriate personal protective equipment (PPE). Never attempt repairs beyond your level of training, and make sure your team is informed of the location of the emergency stop buttons and procedures. When in doubt, always refer to equipment manuals for specific safety instructions.
It’s time to call the professionals when experiencing complex issues, such as electronic malfunctions, unusual noises, vibrations, or tasks you’re not specifically trained for. Industrial Repair Service offers a comprehensive repair service, identifying all performance issues and your machine’s components. We also repair various OEMs, including obsolete generations, and offer a variety of replacements from the stock in our warehouse. Call us today when you need reliable, expert-level service to maintain peak operational efficiency!